From: C. E. White on
Toyota: No flaw found with safety electronics

Post-recall glitches seem to be botched repairs, automaker says

March 8, 2010 - 12:02 pm ET
UPDATED: 3/8/10 4:18 p.m. ET

DETROIT (Reuters) -- Toyota Motor Corp. today said it had found no evidence
of flaws with its safety systems after reviewing an outside study that
attracted notice from congressional investigators probing cases of
unintended acceleration in its vehicles.

The conclusions, which were announced at a news conference attended by
Toyota engineers and outside experts, marked an attempt by the automaker to
reassure consumers it has safety issues under control as it works to win
back sales seven weeks into a recall crisis that has tarnished its
reputation.

Toyota called the event to discredit what it said were mistaken conclusions
being drawn from a study of its accelerator controls by David Gilbert, an
auto engineering expert at Southern Illinois University Carbondale.

Toyota has recalled almost 8 million vehicles worldwide for mechanical
problems with its accelerator assembly that can cause sticking and for the
risk that floor mats could trap an accelerator and hold it open in some.

Unintended acceleration in Toyota and Lexus vehicles has been linked to at
least five U.S. crash deaths since 2007. Authorities are investigating 47
other crash deaths over the past decade linked to complaints of alleged
unintended acceleration in Toyota vehicles.

The U.S. National Highway Traffic Safety Administration has also said it is
looking into more recent complaints from drivers who say they suffered
acceleration problems even after their vehicles were fixed in the recent
recall effort.

Those complaints have been seen as some as further evidence that Toyota
could face a problem with vehicle electronics or software -- a "ghost in the
machine" -- that could go beyond the mechanical fixes it has announced under
its recalls.

But Toyota spokesman Mike Michels said the automaker had found post-recall
accelerator complaints reflect a small number of cases where repairs at
dealerships had not been performed correctly.

"We're confident in our electronic throttle control systems," Michels said.

No real-world evidence

Gilbert had told a congressional panel in late February that he had found a
way to simulate a flaw in Toyota's accelerator controls so that the vehicle
could surge forward without a fault code being generated for an onboard
computer Toyota has designed as a safeguard.

But Toyota said an outside review of Gilbert's findings by a Stanford
University expert and by the engineering consulting firm Exponent had not
found evidence that conditions described by Gilbert could occur in
real-world driving.

Chris Gerdes, a professor of mechanical engineering at Stanford and director
of the university's Center for Automotive Research, said Gilbert had
essentially "rewired" Toyota's accelerator system to generate his results,
which became the subject of a widely discussed ABC News report that aired
last month.

"Fundamentally, you cannot rewire a circuit and expect it to behave as
designed," Gerdes told reporters.

Exponent principal engineer Subodh Medhekar said the firm was able to cause
a range of rival vehicles to accelerate by manipulating throttle controls
without generating an error code that would be recognized by the onboard
computers as a safety threat. "As engineers we could rewire anything, but
that is not realistic," Medhekar said.

Kristen Tabar, who manages electronic systems engineering for Toyota's North
American operations, also said that the automaker had not found any evidence
of corrosion or other flaws with its wiring systems that would suggest that
the conditions described by Gilbert had occurred in its vehicles.

Mounting litigation

Toyota is facing dozens of lawsuits stemming from its recalls and both sides
in that litigation have been working to line up expert witnesses, meaning
that almost everyone involved in the debate has a financial stake in its
outcome.

Gilbert, who could not be reached for comment on Monday, has received some
funding from the Safety Research and Strategies, a safety advocacy that has
in turn taken funding from trial lawyers with cases pending against Toyota.

For its part, Toyota has hired Exponent and has provided financial
assistance to Stanford's auto safety center.

Sean Kane, who heads Safety Research and Strategies, said the implications
of Gilbert's findings warranted further study and showed that the automaker
was wrong to dismiss earlier consumer complaints. "Quite simply, Dr.
Gilbert's findings prove that Toyota's assertion that its electronics are
infallible is incorrect," he said.

Toyota and Exponent said they were continuing to test other explanations for
unintended acceleration that would go beyond the problems it has identified

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