From: BillyG on
My 1999 Corolla with about 40,000 miles on it over the past month has
been registering P0441 that represents "EVAP Emission control system
purge flow fault." Less than two months ago I had to replace the
starter on this car because of solenoid failure and read that EVAP
solenoid failures are listed reported as the worst problem with this
car. I further read that most of the time the charcoal canister
located near the gas tank has to be replaced if the car is taken to a
dealer for repair. Anyone have experience with this? The car rarely
gets out on the highway so someone suggested a long highway trip might
solve the problem if it was just a matter of clogging. All ideas
welcomed.
From: Hachiroku ハチロク on
On Sat, 09 Aug 2008 11:39:53 -0700, BillyG wrote:

> My 1999 Corolla with about 40,000 miles on it over the past month has
> been registering P0441 that represents "EVAP Emission control system
> purge flow fault." Less than two months ago I had to replace the
> starter on this car because of solenoid failure and read that EVAP
> solenoid failures are listed reported as the worst problem with this
> car. I further read that most of the time the charcoal canister
> located near the gas tank has to be replaced if the car is taken to a
> dealer for repair. Anyone have experience with this? The car rarely
> gets out on the highway so someone suggested a long highway trip might
> solve the problem if it was just a matter of clogging. All ideas
> welcomed.

Try tightening the gas cap a minimum of 6 click. It should solve the
problem in one or two starts. If not, the next cheapest thing is to find a
new cap; if you have vehicle inspections where they check the gas caps for
leaks, take it to one of those first.

If this doesn't resolve the issue it's time to delve deeper...



From: Ray O on

"BillyG" <curiousbill2006(a)aol.com> wrote in message
news:9687ad88-3740-4335-a405-c8c943c12eb5(a)s50g2000hsb.googlegroups.com...
> My 1999 Corolla with about 40,000 miles on it over the past month has
> been registering P0441 that represents "EVAP Emission control system
> purge flow fault." Less than two months ago I had to replace the
> starter on this car because of solenoid failure and read that EVAP
> solenoid failures are listed reported as the worst problem with this
> car. I further read that most of the time the charcoal canister
> located near the gas tank has to be replaced if the car is taken to a
> dealer for repair. Anyone have experience with this? The car rarely
> gets out on the highway so someone suggested a long highway trip might
> solve the problem if it was just a matter of clogging. All ideas
> welcomed.

You can try a drive on a highway of a half hour or more, but I doubt if it
would fix the problem. Tightening the gas cap will not fix the problem
either.

Basically, the charcoal canister absorbs and stores the evaporative
emissions from the fuel tank, and when the car is started, the canister is
purged and the engine burns the fumes that come out of the canister when it
is purged. If the charcoal canister is not purged properly like when a
solenoid actuated valve is not functioning, the charcoal canister may become
saturated and lose its ability to absorb the vapors from the fuel tank.

I think you can start by having the purge valve replaced and see if that
solves the problem.
--

Ray O
(correct punctuation to reply)


From: BillyG on
Where is the purge valve relative to other parts of the engine and is
it something someone without a lift can replace? Thanks!

> Basically, the charcoal canister absorbs and stores the evaporative
> emissions from the fuel tank, and when the car is started, the canister is
> purged and the engine burns the fumes that come out of the canister when it
> is purged.  If the charcoal canister is not purged properly like when a
> solenoid actuated valve is not functioning, the charcoal canister may become
> saturated and lose its ability to absorb the vapors from the fuel tank.
>
> I think you can start by having the purge valve replaced and see if that
> solves the problem.
> --
>
> Ray O
> (correct punctuation to reply)

From: Ray O on

"BillyG" <curiousbill2006(a)aol.com> wrote in message
news:70d4330e-ec9c-4d1b-9f08-abea17556b30(a)25g2000hsx.googlegroups.com...
Where is the purge valve relative to other parts of the engine and is
it something someone without a lift can replace? Thanks!

> Basically, the charcoal canister absorbs and stores the evaporative
> emissions from the fuel tank, and when the car is started, the canister is
> purged and the engine burns the fumes that come out of the canister when
> it
> is purged. If the charcoal canister is not purged properly like when a
> solenoid actuated valve is not functioning, the charcoal canister may
> become
> saturated and lose its ability to absorb the vapors from the fuel tank.
>
> I think you can start by having the purge valve replaced and see if that
> solves the problem.
> --
>
> Ray O
> (correct punctuation to reply)

I'm not sure exactly where the purge valve is on your car, but it should be
somewhere between the charcoal canister, which should be on the right hand
side of the engine compartment as viewed from the front of the car, and the
throttle body. The canister will have a couple of thin hoses on top and one
on the bottom. Follow the hose that goes from the charcoal canister to the
throttle body; the purge valve shoud be along that hose somewhere if it is
not built into the canister.

You can get a diagram at autozone.com. Look up the repair guide for your
car, then look for emissions, then look for evaporative emissions for the
7A-FE engine.
--

Ray O
(correct punctuation to reply)




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