From: msrdude on
How do you check brake caliper, and when should it be replaced?
From: Hachiroku ハチロク on
On Sat, 15 May 2010 00:01:42 -0700, msrdude wrote:

> How do you check brake caliper, and when should it be replaced?

There isn't really a 'check', and as for replaced...?

Calipers are pretty durable, either cast iron or cast aluminum. All it is
is a passageway or series of passageways with a hole at the end of them.
The hole holds the "puck", or piston. When you depress the brake pedal,
hydraulic fluid flows and forces the piston out of the cylinder against
the brake pads.

Gummy brake fluid can cause the passageways to clog, but they're pretty
beefy so this doen't happen too often. The most common failures are the
piston sticks (usually because the dust boot failed) or the slides get
sticky. The slides are the pins that the bolts that attach the caliper to
the backplate slide through. This allows the caliper to slide a little to
relieve the pressure on the pads. If these stick the caliper can get stuck
in the outer position, and if the brakes are worn too far down the piston
can come out of the cylinder and get stuck against the pads, or fall out
altogether. If it stick in the inner position, the brake pads are
constantly held against the rotor.

There are rebuild kits for calipers. It's a bit of a pain, but if you have
more time than money you can save quite a bit with a rebuild kit. It
usually includes a seal, dust boot, piston and slides; some don't have the
piston. They can be reworked quite easily with a Dremel and emory cloth,
esp if the slides are sticking.

So, when do you actually *replace* the calipers? When Midas tells you to!!!



From: ron on
I'd suggest if there is no evidence of the pad dragging nor fluid leak to
leave them along!

With that said, Nissan in the 80's recommended a fluid change for ALL the
fluids (not a flush) at 60k or 5 years.

BTW, when you replace the pads the service tech should let you know about
caliper condition

From: Ray O on

"msrdude" <kimiga(a)gmail.com> wrote in message
news:fa9b85ab-f9ad-40e6-8847-2045abac5a9d(a)o1g2000vbe.googlegroups.com...
> How do you check brake caliper, and when should it be replaced?

Hachiroku's explanation is pretty right on but to answer the questions:

Brake calipers are checked visually and functionally to see if the piston(s)
move freely and if the caliper has slides, that the slides and sleeves move
freely and that there are no fluid leaks.

Depending on caliper design, some calipers have one piston, while some have
more. Our Sequoia has 4 piston calipers and no slides.

Calipers should be replaced or rebuilt if the piston doesn't move freely, if
the slide or sleeve can't be freed up, if there are fluid leaks, or if the
caliper has been physically damaged.
--

Ray O
(correct punctuation to reply)