From: dave.mcc on
This truck will work properly for weeks - months. Then, for no
apparent reason, it will lack power on acceleration. What's really
interesting is that if I depress the accelerator all the way down, it
will take off with all sorts of power AND if the rpm gets over 3000,
it will also accelerate with lots of power. It's this "mid-range"
acceleration that is suffering.

I eventually wondered if the air flow meter was faulty although all
the resistance measurements check out fine. I'm not sure what to look
at next and the intermittent behaviour of the problem has me puzzled.

Any ideas?

Dave
From: al on
On Sep 2, 8:31 pm, dave....(a)telus.net wrote:
> This truck will work properly for weeks - months.  Then, for no
> apparent reason, it will lack power on acceleration.  What's really
> interesting is that if I depress the accelerator all the way down, it
> will take off with all sorts of power AND if the rpm gets over 3000,
> it will also accelerate with lots of power.  It's this "mid-range"
> acceleration that is suffering.
>
> I eventually wondered if the air flow meter was faulty although all
> the resistance measurements check out fine.  I'm not sure what to look
> at next and the intermittent behaviour of the problem has me puzzled.
>
> Any ideas?
>
> Dave

Check the EGR system. Disable the EGR by blocking the vacuum hose
going to the EGR valve. If the problem disappears, you know it's an
EGR problem. Good luck. Al
From: dave.mcc on
On Sep 2, 7:02 pm, al <abuo...(a)msn.com> wrote:
>
> Check the EGR system.  Disable the EGR by blocking the vacuum hose
> going to the EGR valve.  If the problem disappears, you know it's an
> EGR problem.  Good luck.  Al

When I tried this out, I discovered that the vacuum line to the EGR
valve had been blocked off - it's been this way since I bought the
truck some years ago because I've never checked it. Someone had
inserted a small plastic plug in the hose. So, I guess the problem
isn't an EGR problem??
From: dave.mcc on
On Sep 8, 10:01 am, dave....(a)telus.net wrote:
> On Sep 2, 7:02 pm, al <abuo...(a)msn.com> wrote:
>
>
>
> > Check the EGR system.  Disable the EGR by blocking the vacuum hose
> > going to the EGR valve.  If the problem disappears, you know it's an
> > EGR problem.  Good luck.  Al
>
> When I tried this out, I discovered that the vacuum line to the EGR
> valve had been blocked off - it's been this way since I bought the
> truck some years ago because I've never checked it.  Someone had
> inserted a small plastic plug in the hose.  So, I guess the problem
> isn't an EGR problem??

And, as a followup, I did the EGR valve test described in the shop
manual - applied vacuum directly to the EGR valve - the truck
immediately ran rough and nearly died. This is apparently what is
supposed to happen. I took the truck for a test drive and the
hesitation might have gone away, but it's done that in the
past...which is what has made this problem hard to track down.

Any other suggestions about what I could check out?
From: croy on
On Mon, 8 Sep 2008 10:35:19 -0700 (PDT), dave.mcc(a)telus.net
wrote:

>On Sep 8, 10:01�am, dave....(a)telus.net wrote:
>> On Sep 2, 7:02�pm, al <abuo...(a)msn.com> wrote:
>>
>>
>>
>> > Check the EGR system. �Disable the EGR by blocking the vacuum hose
>> > going to the EGR valve. �If the problem disappears, you know it's an
>> > EGR problem. �Good luck. �Al
>>
>> When I tried this out, I discovered that the vacuum line to the EGR
>> valve had been blocked off - it's been this way since I bought the
>> truck some years ago because I've never checked it. �Someone had
>> inserted a small plastic plug in the hose. �So, I guess the problem
>> isn't an EGR problem??
>
>And, as a followup, I did the EGR valve test described in the shop
>manual - applied vacuum directly to the EGR valve - the truck
>immediately ran rough and nearly died. This is apparently what is
>supposed to happen. I took the truck for a test drive and the
>hesitation might have gone away, but it's done that in the
>past...which is what has made this problem hard to track down.
>
>Any other suggestions about what I could check out?


On my 1988 pickup with the 22R engine, there was another
vacuum device (valve?) that had vacuum lines going to the
EGR valve. It had a plastic cover that could be popped off
for the purpose of cleaning the "filter elements"
underneath. There was kind of a fuzzball, synthetic fiber
blob (let me know if I'm being too technical here...), and
another disk-like white-ish filter less than a mm thick. I
carefully blew the dust out of the blob with a gentle blast
from an air nozzle, and blew off the disk as best I could.
The disk had one small area of heavy, black deposit on one
side, right over a small port in the valve. When I
reassembled it all, I rotated the disk so that the blackened
spot was about 180 degrees away from the port. After
reassembly, my old beast simply amazed me! Gone was the
difficulty in starting, and the tendency to die right after
starting. It's only been warm weather since doing this, but
so far, also gone is the occaisional stumble on drive-away.
And most surprising to me, the clutch chatter that had been
plagueing this truck for a couple of years, has much
subsided (I think because the torque on drive-away is
smoother, and more muscular). And the first two full tanks
of gas have produced mileage of just a hair over 25 MPG, up
from an average of about 23.5.

It sounds like you have the shop manual available. That's
where I got the clue about this filter.

Hope this helps.

--
croy